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  Topic: Overheating :(
John Hansen

Replies: 5
Views: 1913

PostForum: Boxer Workshop   Posted: Sat Dec 18, 2004 12:04 pm   Subject: Radiator
Why not just have it done properly rather than all the stuffing around! Also, 8 pounds is at least AUS $ 20, plus the garden gnome labour and it costs you about the same as having it done by a specia ...
  Topic: Free wheeeling - Fuel Injected '88 1.7
John Hansen

Replies: 3
Views: 1389

PostForum: Boxer Workshop   Posted: Fri Dec 17, 2004 12:27 pm   Subject: Engine Braking
Thanks Guys!
I have a twin carb 33 that doesn't have the same symptoms -that is you don't get the feel that the car is free wheeling. Therefoe, it's either something peculiar to the fuel injected ve ...
  Topic: Overheating :(
John Hansen

Replies: 5
Views: 1913

PostForum: Boxer Workshop   Posted: Fri Dec 17, 2004 12:20 pm   Subject: Radiator
Take the radiator to a radiator place and have them flush it out thoroughly. A garden hose won't do the job. The radiator place will remove one of the "heads" to flush it. I had this done because m ...
  Topic: Turn Indicators don't work
John Hansen

Replies: 5
Views: 1657

PostForum: Boxer Workshop   Posted: Fri Dec 17, 2004 12:11 pm   Subject: Solution to blinkers
It was the flasher relay. Fiddled around with it a bit and got the turn signals working again. Thanks for your help.
  Topic: Turn Indicators don't work
John Hansen

Replies: 5
Views: 1657

PostForum: Boxer Workshop   Posted: Fri Dec 03, 2004 11:08 am   Subject: Blinkers
Hi Paddy,

Can you provide a bit more info with respect to relay? On mine, the blinker relay is in a plastic case and the owner's manual does not indicate any other relays asociated with the turn s ...
  Topic: 1989 1.7 QV pistons/rings
John Hansen

Replies: 1
Views: 854

PostForum: Boxer Workshop   Posted: Sat Nov 27, 2004 11:40 am   Subject: Piston Rings
Try Turin Imports in Adelaide. They have a website and seem to be quite happy to provide quotes by e-mail. Also, delivery is via air freight, so part arrives within a couple of days and I have found ...
  Topic: Turn Indicators don't work
John Hansen

Replies: 5
Views: 1657

PostForum: Boxer Workshop   Posted: Sat Nov 27, 2004 11:34 am   Subject: Turn Indicators don't work
Hi,

Need a bit of help. The turn indicators stopped working - both sides, but the hazard lights still work, so wouldn't think it should be too difficult to track down, but would like a clue with r ...
  Topic: Free wheeeling - Fuel Injected '88 1.7
John Hansen

Replies: 3
Views: 1389

PostForum: Boxer Workshop   Posted: Fri Nov 19, 2004 10:50 am   Subject: Free wheeeling - Fuel Injected '88 1.7
Hi,
Don't know if this is usual, but when braking and once you get to about 20km/h th car seems to loose engine braking. Any ideas? Thanks
  Topic: Leaking Gearbox
John Hansen

Replies: 3
Views: 1332

PostForum: Boxer Workshop   Posted: Sun Sep 12, 2004 10:54 am   Subject: Leaking Gearbox
Hi,

I've "ovehauled the gear box (replaced 2nd gear) and am now stuck with a gearbox sump that leaks. I've tried a couple of new gaskets, the silicone stuff etc and the drip goes on (and on). Eve ...
  Topic: No clutch, anyone got parts prices and/or advice?
John Hansen

Replies: 11
Views: 3225

PostForum: Boxer Workshop   Posted: Sun Sep 05, 2004 9:29 am   Subject: Clutch
Hi Kev,
I picked up a new clutch kit from Turin imports in Adelaide for $220 Australian, they airfreighted it to me in Queensland for another $30. The cheapest quote in Brisbane was $330. Hope this ...
  Topic: Spacer between 2nd and 3rd gear on pinion
John Hansen

Replies: 1
Views: 830

PostForum: Boxer Workshop   Posted: Sat Jul 03, 2004 11:31 am   Subject: Spacer between 2nd and 3rd gear on pinion
Appreciate any comments/assistance. Have pulled apart the gearbox to replace 2nd gear, synchro etc. When reinstalling all the parts, there seems to be a bit of slop between the gears. I have what a ...
  Topic: dimmer switch , burning out
John Hansen

Replies: 14
Views: 3959

PostForum: Boxer Workshop   Posted: Wed Jun 09, 2004 11:59 am   Subject: Dimmer Switch
Ben,
My dimmer switch - Series 2 - is in the same place as your burglar alarm light. I would think that a dimmer switch would be standard.
As for the switch lights, I think that the plastic holder ...
  Topic: Uh-oh, engine trouble?
John Hansen

Replies: 29
Views: 7947

PostForum: Boxer Workshop   Posted: Wed Jun 09, 2004 11:49 am   Subject: Oil Filters etc
A couple of points:
I use the Ryco Z421 filters and they seem to be ok
My engine goes 10,000 kms between filter and oil change and I don't have to add oil in between the changes
One time when I was ...
  Topic: thermostat vs heater
John Hansen

Replies: 15
Views: 3733

PostForum: Boxer Workshop   Posted: Tue May 25, 2004 12:13 pm   Subject: Thermostat Location
Hi Jim,

Apologies for not getting back to you sooner. The thermostat is located on the driver's side of the car (right hand drive version). It's a one piece housingt and is secured by an allen ke ...
  Topic: Highest / lowest mileages
John Hansen

Replies: 11
Views: 3457

PostForum: General   Posted: Wed May 19, 2004 11:49 am   Subject: Mileage
Thanks for putting the damper on the works James. I was hoping for a record, but obviously a measly 333,333Kms, which we hit today won't cut the mustard. Should the target be 666,666?
  Topic: What plug is this ?
John Hansen

Replies: 12
Views: 2952

PostForum: Boxer Workshop   Posted: Tue May 18, 2004 11:17 am   Subject: Wires
On my '87 QV, the brake pad wiores enter from each fender and not from the fron of the engine bay. Is it possible that these wires are for a headlight wiper?
  Topic: Anybody tried fixing the synchro on the gearbox? - I did! :)
John Hansen

Replies: 32
Views: 8661

PostForum: Boxer Workshop   Posted: Tue May 18, 2004 11:13 am   Subject: 2nd gear and wedding
Thanks for the info. The manual indicates that the starter motor has to come out to separate the engine from the gearbox. I must have been about halfway there as I removed one of the bolts off the c ...
  Topic: premium unleaded vs normal unleaded
John Hansen

Replies: 5
Views: 1828

PostForum: Boxer Workshop   Posted: Tue May 18, 2004 11:06 am   Subject: Unleaded
In Queensland we have 3 grades of unleaded: normal which is about 91 octane; premium which is about 95 octane and BP's ultimate which is about 98 octane. I've been running mainly on the BP ultimate a ...
  Topic: thermostat vs heater
John Hansen

Replies: 15
Views: 3733

PostForum: Boxer Workshop   Posted: Tue May 18, 2004 10:37 am   Subject: Coolant
I use Tectalloy (spelling may be a bit crook) antifreeze as this provides protection if you go to the snow as well as providing rust inhibition for the cooling system. I think about a litre or two sh ...
  Topic: Anybody tried fixing the synchro on the gearbox? - I did! :)
John Hansen

Replies: 32
Views: 8661

PostForum: Boxer Workshop   Posted: Mon May 17, 2004 12:38 pm   Subject: Gear Box Fix
Hi Wizz,
Do you have to remove the starter motor in order to be able to separate the gear box unit from the engine? I went to work on trying to remove the gear box (to try to fix 2nd gear synchro) t ...
  Topic: thermostat vs heater
John Hansen

Replies: 15
Views: 3733

PostForum: Boxer Workshop   Posted: Mon May 17, 2004 12:09 pm   Subject: Radiator Clean Out
Hi Ben,
Suggest you take out the radiator and get it "cored" by a radiator place. Cost in my case was about AUS$30, but well worth it. My experience with the cleaners is that they don't aways work ...
  Topic: thermostat vs heater
John Hansen

Replies: 15
Views: 3733

PostForum: Boxer Workshop   Posted: Thu May 13, 2004 11:14 am   Subject: Thermostat
Jim,
Where abouts in Australia are you? I've pulled a thermostat out of my '87 1.7 and replaced it a while back when I had overheating problems (I'm in QLD) that turned out to be rectified by having ...
  Topic: Carb engine in car with injection
John Hansen

Replies: 1
Views: 1171

PostForum: Boxer Workshop   Posted: Fri May 07, 2004 11:13 am   Subject: Engine swap
Why not just swap the carbed engine in toto? Depending on the fuel injection, you may find that the carbed engine has more HP. I know this was the case for th first fuel injected engines as I undrst ...
  Topic: gear stick snap
John Hansen

Replies: 8
Views: 2518

PostForum: Boxer Workshop   Posted: Fri May 07, 2004 11:07 am   Subject: Gear shift
Had the same problem with a long bolt, but had the car raised on axle stands and was, therefore, able to do a bit of "panel beating" (hammer to make the side of the transmission tunnel, where the bolt ...
  Topic: Balancing and adjusting twin carbs
John Hansen

Replies: 4
Views: 1505

PostForum: Boxer Workshop   Posted: Fri May 07, 2004 10:56 am   Subject: CArbs
Thanks Timo,

Balanced the carbs as per your suggestion. To do this, I used feeler gauges to do the idle speed and throttle clearance. Then turned the jets out by 2 1/2 turns plus a little bit. I ...
 
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