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  Topic: O-ring mystery
alfa per la vita

Replies: 4
Views: 5086

PostForum: Boxer Workshop   Posted: Sun May 03, 2015 9:56 am   Subject: O-ring mystery
Hello everyone,

here I go again! This time I noticed a small leak at the union next to the alternator (the one that goes on the engine block and that is connected to the lower water hose of the rad ...
  Topic: Starter problem, yay it's alive!
alfa per la vita

Replies: 4
Views: 5159

PostForum: Boxer Workshop   Posted: Tue Apr 07, 2015 3:48 pm   Subject: Big update
It has been some time since my last update but I am happy to say that finally the car is alive again !

I threw away the old starter, got a new (second-hand) one that I rebuilt using the instructio ...
  Topic: Starter problem, yay it's alive!
alfa per la vita

Replies: 4
Views: 5159

PostForum: Boxer Workshop   Posted: Sat Feb 14, 2015 7:49 pm   Subject: Starter problem, yay it's alive!
Hello everyone,

So I've got a new problem with my starter engine Laughing
I've noticed a strange sound after releasing the key from the "engine start" position.
It was like a grinding no ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Sun Dec 28, 2014 8:43 pm   Subject: Rust in the brake caliper cylinders
Oggie:
Ahah yes you're right! In fact I should have walked away from the car the day I saw it! But whith the amount of time and money I put in it it is too late now Razz

eagle3:
Interesting link ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Sat Dec 27, 2014 10:27 pm   Subject: Rust in the brake caliper cylinders
OK I have tried several times the handbrake mechanism and it seems OK for now. I am still a bit suspicious... Does anyone have ever heard of any accident involving this kind of stuf? Do you think that ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Mon Dec 22, 2014 10:26 pm   Subject: Rust in the brake caliper cylinders
Thanks Gritsop that was exactly what I was looking for.
However one month later I still have not managed to do it!
My problem is always the same : as I compress the spring it tends to bend and the p ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Tue Nov 25, 2014 7:14 pm   Subject: Rust in the brake caliper cylinders
Been searching about it a little, apparently I will need a special spring compressor that would look like image #3 on this page :
http://www.2carpros.com/questions/acura-integra-1994-acura-integra-re ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Mon Nov 24, 2014 10:35 pm   Subject: Rust in the brake caliper cylinders
Thanks for your answer.
So I managed to rebuild the front brake calipers easily.
The rear ones, on the other hand Rolling Eyes ...
Does anyone know a trick to get the circlips of these ones back to thei ...
  Topic: Rust in the brake caliper cylinders
alfa per la vita

Replies: 12
Views: 9672

PostForum: Boxer Workshop   Posted: Tue Nov 18, 2014 9:06 pm   Subject: Rust in the brake caliper cylinders
Hi everyone,

so now that the engine of my 16v is running (for now!), I thought that it would be good to check the brake calipers too.

I took them out and some of the cylinders had rust in them. ...
  Topic: Fuel pump connector, amp rating
alfa per la vita

Replies: 3
Views: 4376

PostForum: Boxer Workshop   Posted: Tue Nov 18, 2014 8:56 pm   Subject: Fuel pump connector, amp rating
Hi BigAl,

assuming we are looking at a 16v I think the fuse is rated 15 amp (from what I remember when troubleshooting mine).

You may want to have proper confirmation with this :

http://www.a ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Tue Nov 04, 2014 5:14 pm   Subject: It's alive!
Finally figured out my problem last sunday! Somehow I got mistaken when I redid the wiring that had burnt...

Everything is cool and undercontrol Cool (for now...) with a good idle speed, hope the en ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Tue Oct 28, 2014 10:13 pm   Subject: So my 33 just caught fire...
So I finally put everything back in the car, thanks again to Gritsop for tracking down the parts I needed.

However I now have some trouble getting the car starting! I have no spark at all. I checke ...
  Topic: 33 1.7 16V not starting
alfa per la vita

Replies: 18
Views: 13389

PostForum: Boxer Workshop   Posted: Fri Sep 26, 2014 1:43 pm   Subject: 33 1.7 16V not starting
Changing the spark plugs on the 16V heads is horrible! A friend of mine found an good way to take care of it though.

You need two long tubular spark plug sockets like the one on this picture :
...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Fri Sep 26, 2014 1:27 pm   Subject: So my 33 just caught fire...
Also when I rebuilt the engine I could not find the proper paper gaskets for the front and back engine cases so I used black Loctite. I think it cannot whitstand high temp like a burning flame on it b ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Fri Sep 26, 2014 1:24 pm   Subject: So my 33 just caught fire...
Yes I am now almost certain that the fire originated from the exhaust gases (and more precisely, the ones from the fourth cylinder). It is very unlikely that it came form an electric spark (it was onl ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Thu Sep 18, 2014 1:34 pm   Subject: So my 33 just caught fire...
Thank you Ian for the tip. I'll remember that Wink

Hopefully Gritsop managed to track down all the parts I needed for the repairs so far.

The fire extinguisher contained ABC powder - or was ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Sat Sep 13, 2014 6:35 pm   Subject: So my 33 just caught fire...
Oh and apparently the leak started right at the beginning of the injection line. Banjo copper rings were not involved because I had changed them a few months before Crying or Very sad
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Sat Sep 13, 2014 6:32 pm   Subject: So my 33 just caught fire...
OK cleaned the bluish powder today. Couldn't get rid of all of it even after emptying 3 brake cleaner cans ! But I suppose that will be enough, what is left is like stuck on the parts and is not going ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Thu Sep 11, 2014 10:04 pm   Subject: So my 33 just caught fire...
OK so I'll go for original nylon hoses then, although I still have to figure out where to get the spares...

On another note, I've noticed that part number 2 in the following drawing :

http://epe ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Wed Sep 10, 2014 11:18 pm   Subject: So my 33 just caught fire...
Thanks for your answers,

As John suggested I will try to do a compression test for this week-end.
Gritsop : I am afraid that original spares for the fuel line that runs on the top of the engine ar ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Tue Sep 09, 2014 9:58 pm   Subject: So my 33 just caught fire...
Finally here is the pic

http://s3.postimg.org/uiij4je4j/DSC_0246.jpg

Cleaned the powder after that... the paint on the block is still in its original condition and since its max temperature rati ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Mon Sep 08, 2014 7:33 pm   Subject: So my 33 just caught fire...
Oh and also, I think the fire started due to the fact that I did not put the exhaust back on the engine, which was a pretty silly thing to do Rolling Eyes so maybe the hot gases were enough to ignite the w ...
  Topic: So my 33 just caught fire...
alfa per la vita

Replies: 21
Views: 13867

PostForum: Boxer Workshop   Posted: Mon Sep 08, 2014 7:28 pm   Subject: So my 33 just caught fire...
Hi everyone,

long story short I finally took some time to put the engine back on my 16v 33.
Started the engine for the first time yesterday, everything went great, good iddle and everything.

To ...
  Topic: 16v boxer timing belt question
alfa per la vita

Replies: 19
Views: 13787

PostForum: Boxer Workshop   Posted: Thu Jul 24, 2014 8:25 pm   Subject: 16v boxer timing belt question
Thanks for your input RFlower,

Today I checked carefully the threaded holes of the flywheel and, big surprise, they actually have a diameter of 8 mm! This is why I had so much trouble fitting the ...
  Topic: 16v boxer timing belt question
alfa per la vita

Replies: 19
Views: 13787

PostForum: Boxer Workshop   Posted: Wed Jul 23, 2014 8:56 pm   Subject: 16v boxer timing belt question
Hello again,

I finally managed to put the bushes back in place ! Chamfering their outer grey plastic case a little (I used a belt sander) makes the process a little easier. Phew !

OK so I am now ...
 
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