Alfa Pages Forum Index Alfa Pages
A forum for help with the Alfasud And Alfa 33
 

Temp hits red under extreme load

 
Post new topic   This topic is locked: you cannot edit posts or make replies.    Alfa Pages Forum Index -> Boxer Workshop
View previous topic :: View next topic  
Author Message
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Tue May 06, 2003 10:55 am    Post subject: Temp hits red under extreme load Reply with quote

Mine is a 1.7 QV 8v. With raised cr and hot cams Twisted Evil . Radiator is new. Nothing is choked. Car can cruise at 190km/h Laughing for an hour without heating problems.

But when on track. excessive red lining revs, the temp starts shooting up Crying or Very sad . The fan is working as well. My friend with a 16v had the same problem. Any suggestions? Guys?

I also have an oil cooler in my car.
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
ricardo
Alfasud


Joined: 13 Mar 2003
Posts: 43
Location: wellington .... new zealand

PostPosted: Tue May 06, 2003 11:57 am    Post subject: a few of our guys suffer this problem Reply with quote

there are a few different water pump types, early ones are shorter i think
also some can cavitate at hi rpm, a larger pully can help
radiators ...best is the long version of the alloy type
headgaskets ..have heard that some makes have smaller water gallery holes
if you want i will send the email of a guy i know who searched 4 eva with this prob ,,,,,see what he says
your link to your web site aint workin
cheers
_________________
alfa romeo trofeo series new zealand, video site .
http://alfa-racing.blip.tv/

alfatrofeo blog and interesting stuff .... unofficial ....
http://alfatrofeo.blogspot.com/
Back to top
View user's profile Send private message Visit poster's website
Scott Sander
Alfa 33


Joined: 20 Feb 2003
Posts: 419
Location: Sydney, Australia

PostPosted: Tue May 06, 2003 12:10 pm    Post subject: Reply with quote

Hi,

When the car is idling will the fan cycle on and off. This is a good indication that the thermostat is working and not blocked.

My series 1 had an issue with the thermostat. The car would only stay cool while moving. A blocked thermostat was the problem.

You may also consider permanently having the fan on while racing. Worth seeing if it has any effect.
_________________
Scott Sander
'91 Alfa 33 Boxer 16V Monza - Awesome
http://www.sanderfamily.com
Back to top
View user's profile Send private message Visit poster's website
ak863
Guest





PostPosted: Tue May 06, 2003 1:26 pm    Post subject: Reply with quote

just have the car running idle and check at what temp the fan start working.

i have noticed mine comes in late (100C) but it does not seem to go higher during traffic. obviously the temp has an effect on the car because then it start rattles..

try fitting a switch so you can start the fan whenever you feel like.
Back to top
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Wed May 07, 2003 1:42 am    Post subject: Water pump makes perfect sense! Reply with quote

I have given a thought about it but wasn't too sure. Thanks a lot. I've been rather upset not to be able to push the car. The car has effective rev range up to 7000 rpm, higher than the factory redline. I suppose I need to try harder. Any idea of the water pump maker? I have a wide selection here.

As for the fan switch, I've switched 6 times. Concluded that the termostat is not accurate coz no loss of water even when registering at 110 for prolong periods. Mine cuts in at 100 as well! Freaky.
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
Matt C
Alfasud


Joined: 13 Mar 2003
Posts: 43
Location: Brisbane, Australia

PostPosted: Wed May 07, 2003 10:24 am    Post subject: re: temp prob Reply with quote

There always seems to be alot of focus on "cooling systems" and only a few parts of, Coolant, Fans, Radiator, thermostat.

Something which is over looked is "OIL"
the standard cooling system of a car is designed to function with a standard engine in mind. Increase your cp and lumpier cams will result in high temp, let alone adding high rpm into it.
(cooling system on a 33 has alot to be desired for!)
A quick fix would be to add a sandwich plate between the oil filter housing and oil filter. You will be surprised how cool your engine will run just by cooling the oil. This will also dramatically increase the life of your oil, providing better and longer protection for your engine and seals.

It doesn't need to be a large Oil cooler or this will Over cool your engine, causing damage at the other end of the scale! It is possible to get thermostatic sandwich adaptors, optimising the coolers performance, therfore increasing the engines performance.

It's worth while looking into

Have fun Very Happy
Matt
_________________
Molto Veloce!
Back to top
View user's profile Send private message Send e-mail MSN Messenger
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Thu May 08, 2003 1:43 am    Post subject: Re: re: temp prob Reply with quote

Matt C wrote:
There always seems to be alot of focus on "cooling systems" and only a few parts of, Coolant, Fans, Radiator, thermostat.

Something which is over looked is "OIL"
the standard cooling system of a car is designed to function with a standard engine in mind. Increase your cp and lumpier cams will result in high temp, let alone adding high rpm into it.
(cooling system on a 33 has alot to be desired for!)
A quick fix would be to add a sandwich plate between the oil filter housing and oil filter. You will be surprised how cool your engine will run just by cooling the oil. This will also dramatically increase the life of your oil, providing better and longer protection for your engine and seals.

It doesn't need to be a large Oil cooler or this will Over cool your engine, causing damage at the other end of the scale! It is possible to get thermostatic sandwich adaptors, optimising the coolers performance, therfore increasing the engines performance.

It's worth while looking into

Have fun Very Happy
Matt


But I've already got an oil cooler.
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
Gary UK
Alfa Sprint


Joined: 17 Mar 2003
Posts: 218
Location: Darlington UK

PostPosted: Thu May 08, 2003 2:04 pm    Post subject: Reply with quote

My money is on either a leaky head gasket(s) which only occurs under the pressures of extreem engine stress or running a too lean fuel mixture. The fact that you have increased the compression ratio only adds weight to the first argument. Where the lumpy cams with standard ECU (or carb set-up) adds weight to the second.

What colour are you plugs after this happens as this may give you some clues. And what sort of pressure is in the cooling system when it happens (smell the gas given off from the filler bottle (can u smell exhaust gasses) and if it sounds like air is bubbling up from the engine when the pressure is released this lends weight to the head gasket theory)

If the fuel mixture is too weak watch you don't burn out the valves.

Also have you done any changes to the front of the car that would effect air flow into the radiator, is the oil cooler lessening air flow into the radiator? Have you fitted a sump guard? etc.

As a short term fix run with the heating set to max in the car and the fan on Full.
Back to top
View user's profile Send private message Visit poster's website
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Fri May 09, 2003 1:42 am    Post subject: Reply with quote

Gary UK wrote:
My money is on either a leaky head gasket(s) which only occurs under the pressures of extreem engine stress or running a too lean fuel mixture. The fact that you have increased the compression ratio only adds weight to the first argument. Where the lumpy cams with standard ECU (or carb set-up) adds weight to the second.

What colour are you plugs after this happens as this may give you some clues. And what sort of pressure is in the cooling system when it happens (smell the gas given off from the filler bottle (can u smell exhaust gasses) and if it sounds like air is bubbling up from the engine when the pressure is released this lends weight to the head gasket theory)

If the fuel mixture is too weak watch you don't burn out the valves.

Also have you done any changes to the front of the car that would effect air flow into the radiator, is the oil cooler lessening air flow into the radiator? Have you fitted a sump guard? etc.

As a short term fix run with the heating set to max in the car and the fan on Full.




I've just done the rebuild, so gaskets are new. upped one size for my jettings. No, oil cooler is below radiatator. Could it still be running lean when high speed, high revs shows ok temperature?
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
Gary UK
Alfa Sprint


Joined: 17 Mar 2003
Posts: 218
Location: Darlington UK

PostPosted: Fri May 09, 2003 3:33 pm    Post subject: Reply with quote

If the oil cooler is below the radiator then bugger all air will be going through it unless u have created new holes in the bumper, this may be your problem.

Cruising at high-speed airflow is high so no problems, revving the Kittens off it at lower speed when airflow is lower is causing the problems maybe.

My money is on a lean mixture though especially if you have not had the car set-up on a rolling road, changing the cam profile will have HUGE MASSIVE ENORMOUS impact on the way the engine operates(not one to over emphasize things).
Back to top
View user's profile Send private message Visit poster's website
Jas
Alfasud


Joined: 24 Apr 2003
Posts: 41
Location: Melbourne, Australia

PostPosted: Sun May 11, 2003 2:44 am    Post subject: low temp switch Reply with quote

It may not be of any help much, but when ever someone rolls in with overheating problems, the Alfa mechanic will fit after doing all the other obvious tests, a low temp switch. Can't remember when they turn on, lower than standard anyhow.
I have also leary cams in a 1.7 conversion on a 1.5 box. This gives a close ratio and i find my self often in the high revs. Temperature was a problem, so another fan was fitted to the outer side of the radiator, plus the low temp switch. Solved the overheating.
Around Melbourne with a close ratio can be close to a racing situation at rush hour times hehe (those from Melb. know what i'm saying). Especially when it reaches 40 odd degrees on the dirty old punt road......nah it aint racing. Dangerous though.
Sounds like a combination of things to me.

-jas
Back to top
View user's profile Send private message Send e-mail
Guest






PostPosted: Sun May 11, 2003 8:50 am    Post subject: Reply with quote

Gary UK wrote:
If the oil cooler is below the radiator then bugger all air will be going through it unless u have created new holes in the bumper, this may be your problem.

Cruising at high-speed airflow is high so no problems, revving the Kittens off it at lower speed when airflow is lower is causing the problems maybe.

My money is on a lean mixture though especially if you have not had the car set-up on a rolling road, changing the cam profile will have HUGE MASSIVE ENORMOUS impact on the way the engine operates(not one to over emphasize things).


Thanks. I will definately do a spark plug check on the highway . Make sure mixture is right and think of upgrading fan. Would cutting a hole on the bonnet help?

I actually read some where, that cooling the head with more petrol will cut power so water spray to the intake is used instead. I will update my spark plug condition here.
Back to top
Errol
Alfa Sprint


Joined: 20 Mar 2003
Posts: 114
Location: Sydney, Australia

PostPosted: Sun May 18, 2003 3:45 am    Post subject: Reply with quote

While we are on the topic of temperature, i just want to add that does any one notice a difference in performance when the car is around 90-100? I notice my series 3 16v is sluggish when the temp goes past 85, but when around 80 and just under it goes oh so much better! MY fan cuts in at 95 but really when i sit in traffic and the car is on 85...it just keeps going up..and only goes down when i start moving, and this happens in cold sydney weather. Hmmm realy strange those alfas... Laughing
_________________
91 Alfa Romeo 33 16v * SOLD*
Lowered 45mm
15 x 7 inch advanti wheels
Falken 195 low profile
K&N Pod filter
Cannon 2inch exhaust from cat-back with 3inch tip.
Back to top
View user's profile Send private message Send e-mail AIM Address MSN Messenger
james
Alfasud


Joined: 01 Apr 2003
Posts: 82

PostPosted: Sun May 18, 2003 11:49 pm    Post subject: Reply with quote

I know i have't got a 33 but i have a 145 QV "96".

When i got the car 4 weeks ago it was running really hot. 90 on a cool night and 120 during the day. My friend siad it was the head, So i removed the themostat and it was running better but still would go up will in the red. So i had a better look at the rad and 90% of the fins where not there. So now i have replaced the Rad, Themostat and Fan switch, and now it runs so much better. the fan cuts in at 85-90 ish and when cruising about, not ragging it. the temp is below 80 and when i rag it it in only gos up to 80-83, So now im happy. Well worth £130 for the bits, and 3 hours of my time (note im a computer engineer, What the hell is a spanner.) All i need to do is put some anti frezze in later this week and see if it make any difference to the temp.

James
My 2 cents
_________________
Umm thinking of getting a Alfa 33 P4 16v cloverleaf. Very Happy

I would have done but i could not see any nice ones, so on the end i went for a 145 QV. Very happy with it Very Happy

But still looking for a nice cheep 33 cloverleaf.
Back to top
View user's profile Send private message Visit poster's website MSN Messenger
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Mon May 26, 2003 5:04 am    Post subject: Reply with quote

Gary UK wrote:
My money is on either a leaky head gasket(s) which only occurs under the pressures of extreem engine stress or running a too lean fuel mixture. The fact that you have increased the compression ratio only adds weight to the first argument. Where the lumpy cams with standard ECU (or carb set-up) adds weight to the second.

What colour are you plugs after this happens as this may give you some clues. And what sort of pressure is in the cooling system when it happens (smell the gas given off from the filler bottle (can u smell exhaust gasses) and if it sounds like air is bubbling up from the engine when the pressure is released this lends weight to the head gasket theory)

If the fuel mixture is too weak watch you don't burn out the valves.

Also have you done any changes to the front of the car that would effect air flow into the radiator, is the oil cooler lessening air flow into the radiator? Have you fitted a sump guard? etc.

As a short term fix run with the heating set to max in the car and the fan on Full.





I think some of you guys got it right. I was runnning lean. Did a plug chk at 6000 rpm and the plugs were rusty pale. Upped my Dellortho jets to 150 from 145(lean) from 141(original). Haven't chk yet. Any guys playing with carbs care to share?

I felt power lost after increasing main jet size. Confused
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
Matt C
Alfasud


Joined: 13 Mar 2003
Posts: 43
Location: Brisbane, Australia

PostPosted: Mon May 26, 2003 10:13 am    Post subject: Reply with quote

There is an art to tunning carbs.
you may want to take a look at your emollsion tubes aswell, these are what come into force at high rpm introducing air into the fuel mixture before the fuel enters the venturi.

Have you checked your fuel bowl Levels? you may not have needed to adjust your main jet size but to fine tune your carbi to suit your driving style. Unfortunatly you will either compromise idle or high rpm depnding on what you are using your engine for. With high rpm you may find bottom end will be slightly dowy and high end superb.

So take into account your main jet size, Emollsion tube size and fuel bowl levels.
Your main jet is now delivering enough fuel but is your emollsion tubes a match for these jets? Dellortos have a range of sizes but are limited, you will find Webers have a bigger range of jets to offer (Not that there is anything wrong with dellortos Very Happy )
As RPM increases the Level of fuel in the emollsion chamber will fall opening up more jets in the emollsion tube to allow more air to mix with fuel giving more efficient Atomisation.

Here is a Hint or a trick rather, to see what is going on in your carbi's Point a timming light down the barrel!!! this will reveal everything in snap shots! give it a go Smile
_________________
Molto Veloce!
Back to top
View user's profile Send private message Send e-mail MSN Messenger
Serpent33
Alfa Sprint


Joined: 06 May 2003
Posts: 210
Location: Singapore

PostPosted: Tue May 27, 2003 2:02 am    Post subject: Reply with quote

Matt C wrote:
There is an art to tunning carbs.
you may want to take a look at your emollsion tubes aswell, these are what come into force at high rpm introducing air into the fuel mixture before the fuel enters the venturi.

Have you checked your fuel bowl Levels? you may not have needed to adjust your main jet size but to fine tune your carbi to suit your driving style. Unfortunatly you will either compromise idle or high rpm depnding on what you are using your engine for. With high rpm you may find bottom end will be slightly dowy and high end superb.

So take into account your main jet size, Emollsion tube size and fuel bowl levels.
Your main jet is now delivering enough fuel but is your emollsion tubes a match for these jets? Dellortos have a range of sizes but are limited, you will find Webers have a bigger range of jets to offer (Not that there is anything wrong with dellortos Very Happy )
As RPM increases the Level of fuel in the emollsion chamber will fall opening up more jets in the emollsion tube to allow more air to mix with fuel giving more efficient Atomisation.

Here is a Hint or a trick rather, to see what is going on in your carbi's Point a timming light down the barrel!!! this will reveal everything in snap shots! give it a go Smile


Thanks.
_________________
Each time I speed I say, "Dear lord, make me fast and accurate..."
Back to top
View user's profile Send private message Send e-mail Visit poster's website AIM Address Yahoo Messenger MSN Messenger
Display posts from previous:   
Post new topic   This topic is locked: you cannot edit posts or make replies.    Alfa Pages Forum Index -> Boxer Workshop All times are GMT + 1 Hour
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum