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Boiling Coolant/Water
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Sun Mar 16, 2003 5:33 am    Post subject: Boiling Coolant/Water Reply with quote

each time after running about 5-6 hot laps on the race track (constant redlining on every gear), my temp will go up to 90-100 degree, start boiling and lose coolant/water. have to go back to pits, cool the car, top up water before i can go again.

i have tried running almost 100% pure water without coolant or antifreeze, and the same thing still happens ..... Sad

but when driving on the road, i can run on the highway constantly at 160-180kmh for a couple of hours without any problem.

any idea what is the problem or what i can do to solve this problem? i am thinking of bigger radiator but it look impossible to do that on the 33 ..... Question
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Admin
Site Admin


Joined: 19 Feb 2003
Posts: 1223
Location: Stafford, UK

PostPosted: Sun Mar 16, 2003 12:34 pm    Post subject: Reply with quote

Hi

Not sure, but one suggestion is to leave the heater on full when you are on the track. It is probably well worth cleaning the radiator out. For a first attempt you can try back flushing it yourself, but if that doesnt cure the problem then take it off and take it to a radiator specialist

All the best

KEith
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neo
Alfasud


Joined: 14 Mar 2003
Posts: 68
Location: Rijeka, Croatia

PostPosted: Sun Mar 16, 2003 5:14 pm    Post subject: Reply with quote

Hi!

If the radiator is ok then try to drill a small hole on the thermostat so that fresh water is constantly runnig trough the engine. Then make a bypass switch on the radiator fan over a relay, and when racing keep the fan on all the time.

p.s. When I tuned a 900 ccm engine for racing (I placed a turbo on the engine), that solved my problem with overheating.
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Luciano
Alfa Arna


Joined: 13 Mar 2003
Posts: 22
Location: Buenos Aires, Argentina

PostPosted: Wed Mar 19, 2003 12:49 am    Post subject: Re: Boiling Coolant/Water Reply with quote

Try more refrigerant, not less!!!!!!!!!!!!!!!!!!
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Alfa Romeo Trentatrč Q4 '94
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Wed Mar 26, 2003 12:31 pm    Post subject: Reply with quote

If you try "more refrigerant (antifreeze?), not less", you will increase the boiling point, but you will also reduce the heat transfer properties of the coolant. Water has better heat transfer properties than glycol coolant.

If you are racing in an area where the night time temperature does not go below 0 deg C, then you don't need antifreeze - but you do need a corrosion inhibitor.

You might consider a product by Redline - called "Water Wetter"
http://www.redlineoil.com/redlineoil/wwti.htm

On the other hand there might be another problem. How much power does your engine produce..... from what you say, I assume it's the standard 33 radiator?
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Luciano
Alfa Arna


Joined: 13 Mar 2003
Posts: 22
Location: Buenos Aires, Argentina

PostPosted: Wed Mar 26, 2003 7:47 pm    Post subject: Reply with quote

alexj wrote:
If you try "more refrigerant (antifreeze?), not less", you will increase the boiling point, but you will also reduce the heat transfer properties of the coolant. Water has better heat transfer properties than glycol coolant.


You're right about that, but there is not any temperature problem (90-100ēC it´s OK) the problem is boiling, so he needs more antifreeze to solve it.
Then temperature will stay the same if the termostat can open a bit more, and there will be no boiling.
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Wed Mar 26, 2003 8:09 pm    Post subject: Reply with quote

"Not sure, but one suggestion is to leave the heater on full when you are on the track. It is probably well worth cleaning the radiator out. For a first attempt you can try back flushing it yourself, but if that doesnt cure the problem then take it off and take it to a radiator specialist"

i am in singapore, so the heater has been dismantled long time ago ......
flushed the radiator and coolant but still has the same problem Crying or Very sad , i am going to remove all the hoses and check if there is any choking.
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Wed Mar 26, 2003 8:13 pm    Post subject: Reply with quote

i had tried just pure water with 1-2 bottles of waterwetter and still has the same problem Crying or Very sad ........ my car is stock standard, just an upgraded chip that's all
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Wed Mar 26, 2003 8:20 pm    Post subject: Reply with quote

ok now i am a little confused with the antifreeze thing, let me see if i can get this right .........

since water is best for cooling, wouldn't more antifreeze/less water cause the car to heat up faster?
but since more antifreeze prevents it from boiling, so the temp will go up to 100-110 as usual but it won't be boiling?

is it safe to run the car at that temp although it is not boiling?
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Wed Mar 26, 2003 10:23 pm    Post subject: Reply with quote

At 90-100ēC water should not boil, because water doesn't boil below 100ēC, but of course in a car engine there are likely to be hot spots in places like the cylinder head, which are quite a bit hotter than the 90-100ēC where the temperature sender is located. Temperature sender units can not always be trusted anyway.

Have you checked the radiator cap? The radiator cap increases the pressure of the cooling system (compared with a open system), which increases the boiling point.

Some people use a higher pressure cap on their race engines, but unless you have a modified engine and the rest of your cooling system is in top condition, it might be better just to try replacing your standard cap, which should be a quick and cheap thing to check.

When you open look under the bonnet after a fast run on the track, is the water coming out the cooling system overflow or someplace else? Do you have any leaks etc, that could be reducing pressure (and therefore causing boiling)?

Then maybe you should look at the thermostat. If you have a stuck thermostat that does not open properly when hot, the radiator can't do it's job....... but if the temperature is only 90-100ēC, then it seems the system is getting cooled, so maybe the thermostat and radiator are o.k.

Hope some of this helps.
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Wed Mar 26, 2003 10:31 pm    Post subject: Reply with quote

sslim wrote:
since water is best for cooling, wouldn't more antifreeze/less water cause the car to heat up faster?
but since more antifreeze prevents it from boiling, so the temp will go up to 100-110 as usual but it won't be boiling?

is it safe to run the car at that temp although it is not boiling?

A few laps of the track at 100-110 (not boiling) is probably o.k. as long as the car gets to cool down between races.
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Admin
Site Admin


Joined: 19 Feb 2003
Posts: 1223
Location: Stafford, UK

PostPosted: Wed Mar 26, 2003 11:16 pm    Post subject: Reply with quote

Hi

For the best cooling just use water. Antifreeze will make it overheat more.

How has the radiator been removed? For example if you just ran the radiator pipe from the thermostat back to the water pump then a large amount of coolant is just going to flow around without ever going to the radiator

All the best

Keith
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Dave s London
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PostPosted: Thu Mar 27, 2003 9:08 am    Post subject: Re. Overheating Reply with quote

Idea Can I suggest you look at the overheating posting from Mark Ash on 14th March on the other discussion list?
http://disc.server.com/Indices/20413.html
This appears to address the problem.
Dave
Minari 1.7 8v & 147 2L
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Fri Mar 28, 2003 3:37 am    Post subject: Reply with quote

Hopefully the other things Mark mentioned should address the problem, as checking/changing the head gasket is a major job compared to checking radiator, cap, hoses and thermostat etc.

I will reproduce Mark's message here....

Quote:

Overheating Read this if you have tried anything else
Fri Mar 14 02:58:42 2003

If you are experencing overheating problems and you have tried Pump, thermostat, Radiator, Hoses, Ignition, Mixture, Air flow, Cleanness of System, gauges and senders everything you can think off be aware that there are different head gaskets for different climates in different countries. I am embarased to say, I didnt check mine when I was putting it the race car, and it only had openings for half the water galleries, hence no flow through them, hence water temps of 110-120 degrees and it took a engine strip down to find it. Just be aware of it anyway
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Fri Mar 28, 2003 3:54 am    Post subject: Reply with quote

Admin wrote:

How has the radiator been removed? For example if you just ran the radiator pipe from the thermostat back to the water pump then a large amount of coolant is just going to flow around without ever going to the radiator

That's a good point Keith. Does anyone have a guide as to how the heater should be bypassed?
Pictures, diagrams would be nice.
Lex
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Admin
Site Admin


Joined: 19 Feb 2003
Posts: 1223
Location: Stafford, UK

PostPosted: Fri Mar 28, 2003 12:16 pm    Post subject: Reply with quote

Hi

As the heater has a switch to turn off the flow of coolant through it then I would think it should be possible to totally block off the coolant pipes intended for the heater. The only problem would be the pipe up to the header tank. Maybe replaceing the heater matrix with a pipe with a restrictor in it (ie, just a tiny hole in the middle) would be the best solution

All the best

Keith
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Lon
Alfasud


Joined: 28 Mar 2003
Posts: 29

PostPosted: Fri Mar 28, 2003 12:59 pm    Post subject: Temp. problems... Reply with quote

what fuel do you use: Octane 95, 98 or higher ?
This also changes the heating of the engine ( specialy when chip tuned )

What type of Chip is mounted in the ECU? (one that only adjusts timing or are there more adjustments made)

Where is the airintake ?
do you stil have the big black airfilter box, or an open (cotton) airfilter ?
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Fri Mar 28, 2003 1:59 pm    Post subject: Reply with quote

Admin wrote:

As the heater has a switch to turn off the flow of coolant through it then I would think it should be possible to totally block off the coolant pipes intended for the heater. The only problem would be the pipe up to the header tank. Maybe replaceing the heater matrix with a pipe with a restrictor in it (ie, just a tiny hole in the middle) would be the best solution

I don't remember seeing any water switch in my alfasud. Is this something new in the Alfa 33? My understanding was that the heater controls are controlling air flow only?
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Fri Mar 28, 2003 7:19 pm    Post subject: Reply with quote

alexj wrote:
Admin wrote:

How has the radiator been removed? For example if you just ran the radiator pipe from the thermostat back to the water pump then a large amount of coolant is just going to flow around without ever going to the radiator

That's a good point Keith. Does anyone have a guide as to how the heater should be bypassed?
Pictures, diagrams would be nice.
Lex


all the 33 in singapore had their heaters removed and pipes bypassed because we do not need heater here. i will take a picture and post it as soon as my friend return my digi cam.
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'92 33 1.7 16V Sportwagon
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sslim
Alfa Arna


Joined: 15 Mar 2003
Posts: 10
Location: hot, sunny singapore

PostPosted: Fri Mar 28, 2003 7:48 pm    Post subject: Reply with quote

Admin wrote:
Hi

For the best cooling just use water. Antifreeze will make it overheat more.

How has the radiator been removed? For example if you just ran the radiator pipe from the thermostat back to the water pump then a large amount of coolant is just going to flow around without ever going to the radiator

All the best

Keith


Thanks all for the replies and suggestions.

now i am running about 1 litre of coolant/antifreeze with the rest just water. so far had used up about 6 bottles of waterwetter cuz i kept losing them through boiling, can't afford it anymore!

i think i may have finally found the culprit, but will only be able to confirm if i have really solved the problem tomorrow, when i run my car in the hot day again.

- removed hoses to the radiator, pumped water into the radiator, water was clear.
- removed spider
- removed all cooling hoses and flushed, water was clear
- released drain plugs on both sides and flushed, water was clear
so no choking found.
drove around in hot day today and temp still goes up to 100 when stationary, moving time air will bring it down to 80+/90, both fans are working fine ......

- removed radiator from car
- uncliped and opened up one side of the radiator
- use long screw driver and pipe and poked through all the 'side holes' on the radiator. discovered some were choked with dirt, mud, grime, rust, etc.
- after clearing the choke, flushed with water
- glue and clip back the radiator
- mount the radiator back

so far so good, no leaking from the radiator and keeping my fingers crossed. temp hasn't gone above 80 with night driving or stationary revving.

will update to inform if the problem is solved tomorrow after driving in the hot day, and next week when i go to the track again.
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Rob - Perth
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PostPosted: Tue Apr 01, 2003 7:03 am    Post subject: Reply with quote

This might be a bit of an obvious answer, but seeing that you are in Singapore, why not take out the thermostat completely? You hardly need it for warming up from freezing conditions!

You could take out the t'stat, but not throw it away, give the car a try & decide then whether or not the thing is useful.

Cheers,

Rob
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james
Alfasud


Joined: 01 Apr 2003
Posts: 82

PostPosted: Tue Apr 01, 2003 9:04 pm    Post subject: Reply with quote

Rob - Perth wrote:


You could take out the t'stat, but not throw it away, give the car a try & decide then whether or not the thing is useful.

Cheers,

Rob


I had to do this in a Renulte 5 when this was over heating. I also bypassed the switch on the rad, so the fan was on all the time. But the 5 didn't have a temp display, but i could feel when it was hot.

Good luck Wink

James
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Admin
Site Admin


Joined: 19 Feb 2003
Posts: 1223
Location: Stafford, UK

PostPosted: Wed Apr 02, 2003 12:08 pm    Post subject: Reply with quote

Hi

Might well help (although it isnt so easy on the 33 with the thermostat being a sealed unit)

However watch out as on some cars is makes them run hotter (the Alfa 164 for example can suffer this). Basically on some cars the water pump cannot push the water round without the resistance to the flow caused by the stat

All the best

Keith
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Gary UK
Alfa Sprint


Joined: 17 Mar 2003
Posts: 218
Location: Darlington UK

PostPosted: Sun Apr 06, 2003 12:17 am    Post subject: Reply with quote

Are you posotive it's the water actually boiling and not combustion gasses getting through the head gasket at really high revs that is pressuring the system and forcing water out. These gasses would also make it run hotter as there would be less metal to water contact.

I was under the impression that the 33 sytem was not pressurised and any pressure in the system meant problems with the head gasket.
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alexj
Alfasud


Joined: 25 Mar 2003
Posts: 66
Location: New Zealand

PostPosted: Sun Apr 06, 2003 7:57 am    Post subject: Reply with quote

Gary UK wrote:
I was under the impression that the 33 sytem was not pressurised and any pressure in the system meant problems with the head gasket.

Reading from the Haynes ALFA ROMEO ALFASUD workshop manual "The system is pressurised and sealed so that boiling will only occur at abnormally high temperatures and so there is no loss of coolant".

You could be right about the head gasket, but the alfasud, sprint and 33 do have a pressurised cooling system.

The manual also states that the thermostat should start to open at 81-85ēC, so at 90-100ēC the thermostat should be open and the radiator/thermostat operation is important. It also states that the filler cap is 13 lb/sq in. and the fan cut in temperature is 88-92ēC.

It also states you must use anti-freeze (or some corrosion inhibitor) in the system.
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